Solutions

SOLUTIONS (5)

Application for drilling and tapping machine, medium-sized vertical CNC and horizontal CNC

Applicable to the product

Mass production of products, such as mobile phone middle frame, notebook middle frame, watch body, electronic cigarette body, cylinder, engine, wheel hub, auto parts, etc.

Problems

1. The deviation of the workpiece reference leads to the over-tolerance of the production size of the batch parts and the high production scrap
2. Tool size deviation, resulting in out-of-poor production size of batch parts, resulting in scrapped production
3. Manual tool setting, manual search for workpiece benchmarks, and manual classification result in low machine tool efficiency and personnel efficiency

Solution

1. The machine tool probe is installed, and the machine tool probe executes the micro-level automatic alignment before the sequence, automatic centering, and automatic compensation
2. Equipped with a machine tool setter, the tool length, diameter, and contour are automatically measured and compensated in micrometers through the tool setter.

Improvement Effects

1. Reduce over-size scrap by more than 95%
2. Equipment efficiency and employee efficiency can be increased by up to 80%
3. Employee skill dependence is greatly reduced

SOLUTIONS (3)

Application for medium and large vertical CNC and horizontal CNC

Applicable to the product

Customized parts processing, such as molds, aerospace, non-standard automation precision parts, etc.

Problems

1. After the CNC is completed, the workpiece performs offline three-coordinate measurement. If the size is out of tolerance, it is difficult to reset the secondary clamping, which makes rework extremely difficult and the cost of scrapping is too high
2. The workpiece is too large to perform three-coordinate measurement or the cost of performing three-coordinate measurement is too great

Solution

1. The machine tool probe is installed to perform post-sequence micron-level key dimension measurement through the machine tool probe, and the out-of-tolerance size is reworked before the workpiece is off the machine.
2. After the machine tool probe performs the key dimension measurement after the sequence, the measurement report is issued, and the operation similar to the three-axis measurement is performed
3. The machine tool setting instrument is installed, and the tool length, diameter, and contour of the tool are automatically measured at the micron level and automatically compensated to improve the machining accuracy through the tool setting instrument.

Improvement Effects

1. 100% elimination of secondary clamping problems;
2. Reduce product scrap by more than 90%
3. Significantly improve product processing accuracy and improve customer satisfaction

SOLUTIONS (4)

Application for carving machine

Applicable to the product

Batch processing of high-gloss parts. Such as mobile phone back frame, outer frame, watch outer frame and automation precision parts, etc.

Problems

1. The deviation of the workpiece reference leads to the over-tolerance of the production size of the batch parts and the high production scrap
2. Tool size deviation, resulting in out-of-poor production size of batch parts, resulting in scrapped production
3. Manual tool setting, manual search for workpiece benchmarks, and manual classification result in low machine tool efficiency and personnel efficiency

Solution

1. The machine tool probe is installed, and the machine tool probe executes the micro-level automatic alignment before the sequence, automatic centering, and automatic compensation
2. Equipped with a machine tool setter, the tool length, diameter, and contour are automatically measured and compensated in micrometers through the tool setter.

Improvement Effects

1. Reduce over-size scrap by more than 95%
2. Equipment efficiency and employee efficiency can be increased by up to 80%
3. Employee skill dependence is greatly reduced

SOLUTIONS

Application for High gloss machine

Applicable to the product

Batch processing of ultra-high-gloss parts. Such as mobile phone glass panels, ceramic back panels

Problems

1. The deviation of the workpiece reference leads to the over-tolerance of the production size of the batch parts and the high production scrap
2. High-gloss products are relatively thin, and the processing process is likely to cause product deformation, large and small edges, etc. due to inconsistent grinding amount

Solution

1. The machine tool probe is installed, and the machine tool probe executes the micro-level automatic alignment before the sequence, automatic centering, and automatic compensation
2. The machine tool probe is installed, after the probe is probed, it can follow the existing shape of the product for profiling and highlighting, so as to solve the problems of workpiece deformation and large and small edges.

Improvement Effects

1. Reduce over-size scrap by more than 95%
2. Equipment efficiency and employee efficiency can be increased by up to 80%
3. Employee skill dependence is greatly reduced

SOLUTIONS (2)

Application for lathe machine

Applicable to the product

Batch processing of gyroscope products. Such as shaft, sleeve, ring, cone and other parts processing

Problems

1. The clamping deviation in the Z direction causes the production size of batch parts to be out of tolerance and high production scrap
2. Excessive jump in the X direction, resulting in over-tolerance in the production size of batches and high production scrap
3. During the machining process, the tool wears out, which causes the production size of batch parts to be out of tolerance and high production scrap.

Solution

1. The machine tool probe is installed, and the Z-direction reference plane is automatically found by the micron level before the machine tool probe executes the sequence, and the number is automatically compensated.
2. Detect the runout value of the workpiece in the X direction, and alarm if it is out of tolerance
3. Measure the key dimensions after the machine tool probe executes the sequence to compensate for tool wear

Improvement Effects

1. Reduce over-size scrap by more than 95%
2. Improve product size processing accuracy

SOLUTIONS (6)

Application for grinder machine

Applicable to the product

Surface processing of high-hardness materials in batches. For example, the surface processing of the tool holder after heat treatment, the outer and inner circle processing of the heat-treated guide pin and guide sleeve, the surface shape processing of the tungsten steel tool, etc.

Problems

1. The CNC grinding head wears out, which leads to over-tolerance in the production size of batch parts and high production scrap

Solution

1. The machine tool probe is installed, and the grinding head size is measured at the micron level before the execution of the machine tool probe, and the wear of the grinding head is automatically compensated.

Improvement Effects

1. Reduce over-size scrap by more than 95%
2. Improve product size processing accuracy

SOLUTIONS (1)

Application for Sparks machine

Applicable to the product

Batch processing of high-hardness materials. Such as mold shape processing after heat treatment, etc.

Problems

1. The depth of discharge is difficult to control and inconvenient to measure;
2. The copper loss is uncertain, and the actual size deviation of the cavity profile is uncertain, which is inconvenient to measure;
3. It is difficult to find the correctness of the secondary clamping;
4. It is difficult to handle heavy work pieces and design changes.

Solution

1. The workpiece can not be installed to measure the depth and contour when the probe is installed;
2. Find the deviation, automatically adjust the copper feed compensation;
3. After the second clamping, the probe will be automatically aligned at the micron level;
4. On-machine measurement avoids the handling of heavy workpieces and CMM equipment.

Improvement Effects

1. Increase the yield rate of electrical discharge machining to 100%;
2. Provide equipment with a comprehensive efficiency of 80%;
3. Reduce the reliance on the skills of operators;
4. Reduce safety hazards.